In the world of optics, lenses are akin to exquisite magical stones. Through their masterful manipulation of light, they play an irreplaceable and crucial role across numerous fields. From smartphone cameras capturing life’s precious moments, to high-end astronomical telescopes aiding humanity’s exploration of the vast cosmos; from projectors delivering crisp, vibrant images enriching our entertainment and learning experiences, to medical imaging systems providing precise diagnostic insights – optical lenses are omnipresent, driving technological advancement and enhancing daily convenience. Within the realm of optical lens manufacturing, YZSY Optics stands out as a shining star, distinguished by its exceptional technical prowess and innovative spirit.
Expert Team: Shaping the Soul of Optical Lens Design
YZSY Optics brings together elite talent from top Chinese universities and research institutions specializing in optics. These professionals possess profound theoretical knowledge and extensive practical experience in optical design, ultra-precision machining, and materials science. Like master craftsmen, they meticulously study every design requirement for an optical lens. Starting from the principles of light refraction and reflection, they skillfully craft each lens design scheme, tailored to meet the unique demands of diverse application scenarios.
Advanced Equipment: Laying the Foundation for Precision Lens Manufacturing
Operating within YZSY Optics’ production facilities is a suite of internationally leading ultra-precision optical product manufacturing and inspection equipment. These state-of-the-art machines form the solid bedrock upon which high-quality optical lenses are produced.
Diverse Processes: Meeting Varied Lens Manufacturing Needs
(I) Ultra-Precision Single-Point Diamond Turning Technology
For medium-sized batches of small-to-medium dimension optical lenses demanding extreme precision, YZSY Optics’ Ultra-Precision Single-Point Diamond Turning (SPDT) technology offers significant advantages. Via precise computer control over machining parameters, diamond cutting tools directly shape lenses meeting stringent optical quality standards. For instance, when processing optical components under 120mm in diameter, this technology achieves surface figure accuracy reaching λ/21, with a root mean square (RMS) surface roughness controlled between 0.02 - 0.06 μm. Its high production efficiency, exceptional machining accuracy, and excellent repeatability provide high-quality lens solutions for numerous optical instrument manufacturers.
(II) Mold Manufacturing & Injection Molding Process
When mass-producing plastic optical lenses, YZSY Optics leverages its mature mold manufacturing and injection molding processes. The company utilizes advanced mold machining equipment and techniques to create high-precision lens molds. During the injection molding phase, critical parameters such as temperature, pressure, and speed are rigorously controlled to ensure uniform filling of the plastic material within the mold cavity, resulting in high-quality lens products. Furthermore, advanced mold cooling systems effectively minimize stress and deformation during lens formation, substantially improving dimensional accuracy and stability.
(III) Hard Steel Optical Core Manufacturing Technology
YZSY Optics holds a global leadership position in hard steel optical core manufacturing. The company pioneered the direct application of ultrasonic ultra-precision SPDT technology for machining hard steel, successfully overcoming limitations of traditional methods to achieve nanometer-level precision. This innovative approach eliminates the need for nickel plating, avoiding associated drawbacks like easy flaking. It delivers superior surface quality and dimensional accuracy, achieving Ra < 7 nm and surface figure accuracy < 0.2 μm. Moreover, compared to nickel-plated cores, its injection mold lifespan is extended threefold, reaching hundreds of thousands of cycles. This significantly reduces production costs, boosts efficiency, and shortens the production lead time by 4 weeks, revolutionizing the manufacture of optical cores and related lens products.
Stringent Inspection: Ensuring Exceptional Lens Quality
Quality is the lifeline of any enterprise. YZSY Optics has established a comprehensive and rigorous quality inspection and control system, guaranteeing that every optical lens leaving the factory meets the highest standards. The company employs advanced optical inspection equipment such as laser interferometers, profilometers, and spectrophotometers to conduct thorough and stringent testing of critical parameters including surface figure accuracy, surface roughness, optical transmittance, and focal length.
Throughout the production process, end-to-end quality monitoring is implemented. Starting with raw material inspection, every machining step undergoes careful scrutiny. Should any quality issue be detected, immediate corrective actions are initiated, involving deep analysis of the root cause and prompt resolution. This unwavering commitment to quality has earned YZSY Optics’ optical lenses an excellent reputation in the market, fostering strong customer trust.
Leveraging its sophisticated optical lens manufacturing technologies, YZSY Optics produces products widely applied across multiple sectors, injecting powerful momentum into innovation within various industries. In consumer electronics, its lenses enhance smartphone camera image quality, enabling users to capture sharper, more detailed photos. In optical displays, collaboratively developed lenses for VR devices reduce optical distortion, improve image clarity and immersion, accelerating the adoption of virtual reality technology in gaming, education, and entertainment. In healthcare, medical imaging lenses contribute to more accurate diagnostic capabilities, safeguarding patient health. In solar energy, manufactured Fresnel lenses increase light concentration efficiency for photovoltaic systems, reducing power generation costs and contributing to clean energy development.
On its journey in optical lens manufacturing, YZSY Optics has set an industry benchmark through its professional team, advanced equipment, diverse processes, strict inspection, extensive material selection, and broad application expertise. Looking ahead, YZSY Optics remains committed to innovation, continuously exploring new technologies and processes in optical lens manufacturing. The company will persist in contributing its wisdom and strength to advance the field of optics, empower technological breakthroughs across industries, and illuminate even more fields with the brilliance of optical lenses.
Name: Ted Yu
Mobile:+86 13651003083
Tel:+86 13651003083
Whatsapp:Sales@yzsyoptics.com
Email:sales@yzsyoptics.com
Add:Tuoli Industrial Park ,Qinglonghu Town 102471,Fangshan District,Beijing ,China
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